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High-Speed 8-Head Servo-Driven Bottle Tracking Filling machine -

High-Speed 8-Head Servo-Driven Bottle Tracking Filling machine

‌High-Speed 8-Head Servo-Driven Bottle Tracking Filling System | ±0.5% Accuracy, 100-600 BPM for Pharma Syrups; Food Sauces; Cosmetic Serums‌ ‌Multi-Head Precision‌: 8 independent servo-driven filling heads with real-time bottle tracking (encoder synchronization) ensure ±0.5% volume accuracy across viscosities (1-50,000 cP). ‌Auto-Tracking Conveyor‌: PLC-controlled variable-speed belt adapts to container spacing (50-300mm) for uninterrupted 600 bottles/hour (BPM) output. ‌No-Miss-Fill Technology‌: Infrared sensors trigger filling only when bottles are aligned, reducing waste by 20% and achieving 99.9% line efficiency. ‌Quick-Change Tooling‌: Swap nozzles, clamps, and capping heads in <5 mins for formats from 10ml vials to 5L jerrycans—no specialized tools required. ‌Hygienic GMP Build‌: 316L stainless steel contact surfaces, FDA-compliant seals (EPDM/Viton), and CIP/SIP-ready design meet ISO 9001, ISO 15378 standards. ‌Dual Filling Modes‌: ‌Time-Pressure Mode‌: For low-viscosity liquids (water, juices, sanitizers). ‌Piston Volumetric Mode‌: For creams, pastes, and suspensions (ketchup, lotions, adhesives). ‌Data Logging & Connectivity‌: OPC-UA-enabled PLC records batch metrics (fill volume, rejects, OEE) for seamless MES/ERP integration and audit compliance. ‌Anti-Drip & Anti-Foam‌: Spring-loaded nozzles with solenoid cut-off valves prevent stringing; vented diving nozzles enable foam-free filling for carbonated beverages. ‌Modular Expandability‌: Add leak-testing, nitrogen blanketing, or RFID labeling modules for end-to-end line automation.

‌Automatic Shampoo Bottling Line with Integrated Filling, Capping & Labeling | Servo-Driven Precision, GMP-Certified Design for Cosmetics & Personal Care Products-

‌Automatic Shampoo Bottling Line with Integrated Filling, Capping & Labeling | Servo-Driven Precision, GMP-Certified Design for Cosmetics & Personal Care Products

Automatic Shampoo Bottling Line with Integrated Filling, Capping & Labeling | Servo-Driven Precision, GMP-Certified Design for Cosmetics & Personal Care Products‌ ‌Servo-Motor Synchronization‌: Filling, capping, and labeling operations are governed by servo motors (±0.2mm repeat accuracy), while stepper-controlled guardrails ensure precise bottle positioning. ‌Tool-Free Formula Adaptation‌: Adjust bottle sizes (50ml-1L) and viscosity ranges (100-5,000 cP) via the 10-inch HMI touchscreen—pre-programmed settings eliminate mechanical adjustments between batches. ‌Dual Independent Filling Channels‌: Separate servo-driven filling heads enable simultaneous processing of two shampoo variants (e.g., clear vs. opaque formulations) without cross-contamination. ‌Dynamic Flow Control‌: 3-stage speed-adjustable filling (fast-medium-slow) prevents foam generation and splashing, ideal for silicone-rich shampoos and viscous conditioners. ‌Smart Bottle Detection‌: Photoelectric sensors activate fill/cap/label functions only when containers are present, reducing material waste by 15% and ensuring 99.8% operational uptime. ‌Hygienic GMP Construction‌: 316L stainless steel fluid paths and anodized aluminum frames comply with FDA 21 CFR Part 211, ISO 22716, and Cosmetics GMP standards for cleanroom-ready production. ‌Modular Line Integration‌: Rear-clamp conveyor system seamlessly connects to downstream shrink-wrapping or cartoning machines, supporting 200-500 bottles/hour output. ‌Broad Cosmetic Compatibility‌: Processes shampoos, conditioners, serums, liquid soaps, hair dyes, and cosmetic emulsions—adjustable for PET, HDPE, or glass containers. ‌Data-Driven Operation‌: OPC-UA-enabled PLC records batch metrics (fill volume ±1%, cap torque ±0.5 Nm) for compliance audits and Industry 4.0 integration.